Bale wrapping may seem simple, but in reality, this is where many farmers lose money.
Incorrect net wrap selection, poor baler settings, or wrong wrapping technique can lead to:
- forage losses
- net breakage
- unstable bales
- unnecessary costs
In this article, we break down 7 common mistakes and how to avoid them.
Wrong Net Wrap Width
❌ Mistake:
The net does not fully cover the edges of the bale.
Consequences:
- loose edges
- forage losses
- bale deformation
✅ Solution:
Choose net wrap that ensures edge-to-edge coverage
Choosing Cheap or Low-Quality Net Wrap
❌ Mistake:
Selecting based on price only
Consequences:
- frequent breaks
- uneven tension
- higher long-term costs
✅ Solution:
Evaluate:
- tensile strength
- consistency
- weave quality
📌 Cheap net wrap often becomes expensive in use.
Incorrect Number of Wraps
❌ Mistake:
Too few or too many wraps
Consequences:
- too few → bale falls apart
- too many → material waste
✅ Solution:
- Straw → 2–2.5 wraps
- Hay → 2.5–3 wraps
- Silage → 3–4 wraps
Incorrect Net Tension
❌ Mistake:
Improper tension settings in the baler
Consequences:
- net tearing
- weak bale structure
- uneven wrapping
✅ Solution:
Regularly check:
- roll brake
- feeding system
- baler settings
Ignoring UV Protection
❌ Mistake:
Using non-UV net wrap for outdoor storage
Consequences:
- material degradation
- bale breakdown
- forage loss
✅ Solution:
For outdoor storage → always use UV-stabilized net wrap
Poor Bale Formation
❌ Mistake:
Uneven filling or low density
Consequences:
- unstable bales
- difficult wrapping
- reduced storage quality
✅ Solution:
Ensure:
- consistent feeding
- proper density
- correct bale shape
Frequent Stops Due to Short Rolls
❌ Mistake:
Using short rolls to save money upfront
Consequences:
- more stops
- reduced productivity
- time loss
✅ Solution:
Choose rolls:
✔ 3600–4200 m
✔ for continuous operation
🔥 Expert Conclusion
Most bale issues are not caused by machinery, but by small process mistakes.
By eliminating them, you achieve:
✔ fewer losses
✔ stable bales
✔ faster operation
✔ cost savings
📌 Quick Checklist
Before starting, check:
✔ net wrap width
✔ number of wraps
✔ tension settings
✔ net quality
✔ UV protection
✔ roll length
