5 typical mistakes in using pallet nets and how to prevent them

Pallet netting plays a critical role in securing goods during storage and transport. Although it appears to be a simple packaging material, the performance of pallet netting largely depends on proper handling and adherence to recommended application practices. Misuse or improper application may lead to cargo instability, product damage, increased costs, and disruptions in logistics workflows.

This article outlines the most frequent mistakes made when using pallet netting and offers practical recommendations on how to avoid them. The content is aimed at logistics and packaging professionals, warehouse managers, and industrial users of pallet netting.

Mistake 1: Incorrect tensioning of the net

Issue:
Improper tension—either too tight or too loose—significantly reduces the effectiveness of pallet netting. Loose netting fails to stabilize the load, while excessive tension can deform packaging or even tear the net.

How to prevent it:

Use mechanized or automated equipment with adjustable tension control.
Follow the manufacturer’s recommendations for allowable elongation.
For manual wrapping, ensure staff are trained in proper tensioning techniques.

Mistake 3: Improper wrapping technique

Issue:
Common errors include incorrect starting or finishing positions, uneven distribution of tension, and insufficient number of wraps. These issues weaken the overall integrity of the packaging.

How to prevent it:

Standardize wrapping procedures at the facility.
Train operators in consistent and effective wrapping methods.
Use visual guides or checklists to ensure wrapping quality.

Mistake 2: Using the wrong type of pallet nets

Issue:
Selecting a net with insufficient strength, the wrong width, or an unsuitable mesh type can reduce load containment and lead to damaged goods.

How to prevent it:

Assess the weight, shape, and stacking stability of the packaged product.
Choose netting based on technical specifications such as tensile strength, elongation, and mesh density.
For unstable or heavy loads, use reinforced netting with higher holding capacity.
Contact our managers for proper selection of the right pallet nets.

Mistake 4: Exceeding maximum load limits

Issue:
Overloading pallets—either by weight or height—can result in shifting cargo, base deformation, or breakage of the net during handling or transport.

How to prevent it:

Adhere to the maximum weight recommendations for the specific netting type.
Use stabilizing elements such as corner reinforcements, cardboard sheets, or stretch film at the base.
Ensure even weight distribution across the pallet surface.

Mistake 5: Improper storage of pallet netting

Issue:
Exposure to humidity, direct sunlight, or extreme temperatures can degrade the physical and mechanical properties of the netting, reducing its performance in use.

How to prevent it:

Store pallet netting in dry, enclosed spaces with temperatures between +5 and +25 °C.
Avoid direct sunlight and contact with aggressive chemicals.
Always follow storage instructions provided on the packaging or in the technical datasheet.

The reliability and effectiveness of pallet netting depend directly on correct application and compliance with technical standards. We recommend regular staff training, use of appropriate equipment, and consistent control throughout the wrapping process. Adhering to these practices helps minimize product damage, optimize logistics, and reduce overall packaging costs.

For further advice on product selection or application best practices, our technical team is available to provide personalized support and consultation. Contact us in any way you prefer.