Time savings when switching to net wrap baling

Time savingswhen switching to net wrap baling

Net wrap offers a significant time advantage in round baling compared to traditional twine tying. This is achieved through a much lower number of bale revolutions required for wrapping, which shortens the baling cycle time, reduces dry matter losses, and lowers both labor input and fuel consumption.

Several studies and industry reports confirm that switching to bale net wrap can increase field productivity and reduce storage losses.

The figures below are indicative and based on professional studies and reviews. In practice, factors such as feed type, moisture level, and storage method may affect the final percentages.

Technical explanation of time savings

Number of revolutions per bale

Tying a bale with twine typically requires about 20–30 revolutions, while using net wrap only needs 1–4 revolutions (depending on the type of net, crop, and baler settings).

The lower number of revolutions directly reduces the time required to form and secure each bale.

Fewer stops and reloads

Automated net feeding systems in modern balers further reduce manual intervention, minimizing idle cycle time. Manufacturers equip their machines with roll holders and automatic feeding systems to shorten the time spent changing consumables.

Key empirical indicators

Productivity increase up to ~32%.

Several reviews and publications refer to research (ASABE / University of Wisconsin study) showing that balers using net wrap can produce around 32% more bales per hour compared to twine tying, thanks to fewer revolutions and reduced wrapping time.

Storage and handling losses reduced by up to ~65%.

The same analytical sources (ASABE data) report that losses during storage and handling can be reduced by up to 65% when using net wrap instead of twine, primarily due to improved bale shape and stability.

Conclusion

Switching to bale net wrap is not just a “modern” option — it is a well-founded technological solution that, under most operating conditions, truly speeds up the baling process, reduces handling time, and minimizes material losses